Assembly and test automation

Assembly and test automation

Convincing solutions for automating assembly and testing in electronics production: Pematech is a general contractor specializing in design and construction of semi-automatic and fully automatic systems as well as tool and fixtures to precise customer specifications..TO COMPANY PORTRAIT

Branches

Always the best solution

Pematech has mastered a wide range of varying technologies We can offer you an optimum solution for assembly and testing of your electronic assemblies or finished products.BRANCHES

Core competencies

Automatic solutions from one company

Numerous core competencies and major experience in project business - we are the ideal partner for implementing demanding automation solutions.CORE COMPETENCIES

Service / plant locations

Worldwide commitments

Pematech equipment is in use in 28 countries on several continents. Our customers can count on the competent and flexible support of our service facilities worldwide.SERVICE / PLANT LOCATIONS

Plant Engineering

We make automation technology vital

DETAILS

Linear transfer systems

Linear transfer systems

Integratable modules for highly differing applications such as assembly, testing or marking with scalable degree of automation: We design our linear transfer systems to ensure that are perfectly adapted to the required functions and desired degree of automation. DETAILS

Indexing turntables

Indexing turntables

This proven system concept, available in highly varying sizes, is the ideal solution for efficiently performing a variety of process steps in limited space. Usually combined with robots / NC axis systems, with or without manual workstations.DETAILS

Robot cells

Robot cells

For many years Pematech has successfully developed and integrated robot applications for automation of a large number of special application such as special assembly, palleting or haptic testing.DETAILS

Lean Line concepts

Lean Line concepts

One Piece Flow, Simulation, Setup Time, Mock-Up, MTM (Method Time Measurement). Are you familiar with these terms? Then we can help you!DETAILS

Special versions

Special versions

Pematech offers more than standard solutions: Our designers ensure we can offer you solutions precisely fitted to your requirements.DETAILS

Tools & Fixtures Overview

Tools & Fixtures

DETAILS

Test adapters and interchangeable fixtures

Test adapters and interchangeable fixtures

Test adapters and interchangeable fixtures for function tests, final tests, high voltage tests: Pematech offers the right solution for every application.DETAILS

Specific circuit board grippers

Specific circuit board grippers

Vacuum grippers or tactile grippers: We offer a wide range of highly varying grippers. They ensure a secure hold on the circuit boards before and during separation of the individual boards as well as for palleting. We also offer suitable separation carriers for small circuit boards, which cannot be gripped. DETAILS

Special designs

Special designs

In close cooperation with our customers we plan and develop special solutions with special contacting elements for all possible types of testing applications.DETAILS

Grippers

Grippers

From single grippers to double grippers and multiple grippers with or without gripper change-over system. We have everything under control. Grippers are not simply grippers. That is why we also use vacuum suction cups with or without flip-over feature. “Once gripped, always gripped.” We are familiar with this sentence. For such cases we have found a remedy using so-called grid compensation. The combination of image processing (AIO) with a gripper system is also used frequently. Provision of a number of grippers at a gripper station is a standard feature at Pematech. Our multi-grippers allow simultaneous production of assemblies consisting of a number of individual components (e.g. housing, PCB and cover).DETAILS

Technologies Overview

Technologies

Assembly

Assembly

Planning and realizing assembly systems are major constituents of our core competency. Our many years of experience in process automation using practice-proven basic modules provide optimum prerequisites for rapid, reliable and economical realization of customer-specific assembly tasks.DETAILS

Testing and contacting stations

Testing and contacting stations

Our offer includes in-line testing cells for in-circuit, function and final testing as well as manual adapters for testing small and medium-sized series of assemblies with components.DETAILS

Automatic separation units for multiple printed panels

Automatic separation units
for multiple printed panels

Separation of circuit boards from multiple printed panels by sawing, milling, punching, breaking and laser cutting. Pematech offers automatic separating machines for multiple printed panels, suitable for in-line or stand-alone operation to satisfy all requirements. DETAILS

Special component installation device

Special component installation device

Our special component installation devices can be used everywhere components such as THT’s, odd shaped components, LEDs, displays, etc. have to be installed. DETAILS

Handling modules

Handling modules

Conveyor belts, accumulating roller conveyor belts, liftgates: Pematech offers a wide range of solutions for tool carrier and circuit board transport. DETAILS

Metering and dispensing units

Metering and dispensing units

Complementary processes such as gluing, sealing and potting are used frequently in special systems. We have experience with corresponding technologies and can integrate the system from a third party best suited for your requirements into your plant.DETAILS

Charging / discharging

Charging / discharging

Whether single parts or assemblies are feed into the system or finished parts discharged from the system - we offer a wide selection of systems.DETAILS

Labeling

Labeling

Labeling and marking with laser, inkjet, pad, ticketing or scribing
We integrate highly differing labeling processes, in consideration of your specific requirements.DETAILS

Measurement instrumentation

Measurement instrumentation

Subsequent error correction results in unnecessary costs: Stations for measuring and testing are usually an integral part of assembly lines. Pematech integrates systems for practical application with all required instrumentation for measurement and testing. DETAILS

Plant management system

Plant management system

Short cycle times during assembly and testing are of little value, when malfunctions occur frequently or long setup times are required. Our plant management systems prevent errors and malfunctions and facilitate short setup times to ensure more efficient utilization of plant capacity.DETAILS

Processes

Processes

We have mastered highly varying processes, integrate them practically and thoroughly in our systems and ensure that they form a unit for the user in terms of function and operation. Thanks to our extensive experience and process competency, we are in a position to continuously include new processes successfully in our solutions in the future as well.SUMMARY OF PROCESSES

Our special component installation devices can be used everywhere components such as THT (through hole technology), odd shaped components, etc. are to be installed automatically instead of manually.more

Plant Engineering

Tools & Fixtures

Technologies