More information about marking
- Network/SAP connection/traceability with Pematech.LineManager
- Automatic setup of program, parameters and conveyor width with subsequent setup check
- Fiducial mark recognition with subsequent position correction
- Marking of DMC codes, logos and
- plain text from above and/or below really quickly with no compromises on quality
- Countercheck and quality control
Example system
Flexible Inkjet Marking Cell for PCBs
Pematech GmbH develops highly automated inkjet marking solutions for printed circuit boards, combining maximum flexibility, precision, and process reliability. Our marking cells are designed for industrial applications where PCBs may have varying positions or orientations.
At the core of the solution is a Pematech-designed cell and motion concept, allowing contour-accurate movement across the PCB. This enables single- or multi-line markings in various fonts and sizes, as well as freely definable marking angles up to 360°.
In the example shown, an inkjet system from Keyence is used, including an automatic cleaning station that reliably prevents ink from drying and reduces downtime. The solution is manufacturer-independent, however, and can also be implemented with other inkjet or marking technologies.
The result is a powerful, scalable, and industrial-grade inkjet marking solution that integrates seamlessly into existing production processes while ensuring high process reliability.
Different marking methods are used depending on the product, material, and marking requirements. Pematech integrates laser marking, label printing, inkjet, and pad printing into automated production processes. Materials that can be marked include FR4, plastics, metals, and cardboard.
DMC codes, logos, and plain text can be applied from above and/or below. Registration marks can be detected and used for automatic position correction. Different product variants and formats can also be accommodated through the automatic setup of programs, parameters, and conveyor belt width. A subsequent setup check ensures that the correct settings are being used.
To ensure end-to-end process reliability, the marking process can be integrated with cross-checking, quality control, and traceability functions. Using the Pematech LineManager, production data can be captured and linked to higher-level systems such as SAP.
Pematech GmbH develops custom labeling solutions and integrates the appropriate technology into inspection, assembly, and production systems. In this way, labeling is not viewed as an isolated process, but rather as an integral part of a continuous, automated manufacturing workflow.
The process of developing a customized marking solution begins with an analysis of the product, the material, and the marking requirements. Key factors include the desired marking quality, the position and size of the mark, the cycle time, and the product variants to be processed. Based on this, the appropriate process - laser marking, label printing, inkjet, or pad printing - is selected and integrated into the automated process.
Pematech considers not only the marking itself but the entire workflow. Register mark detection and position correction enable precise positioning. The program, parameters, and conveyor belt width can be automatically set up and subsequently verified. Depending on the application, DMC codes, logos, and plain text can be applied from above and/or below and verified and checked for quality directly during the process.
Integration into the digital production environment is also taken into account. Using the Pematech LineManager, marking data can be linked to traceability functions and, if necessary, integrated into higher-level systems via a network or SAP connection.
Pematech GmbH uses this technology to develop custom labeling solutions that are precisely tailored to the product, labeling requirements, and production process - ranging from a single labeling station to a fully integrated solution within an automated production line.
Clear labeling provides the foundation for reliably identifying products and assemblies throughout the entire manufacturing process and associating them with their process data. DMC codes, barcodes, or plain text can, for example, contain serial numbers, product variants, or other specific information. This makes it possible to track which product has gone through which process steps.
For quality assurance, marking can be directly linked to inspection and control functions. Automatic verification and quality control ensure that codes are applied correctly and are readable. In conjunction with the collection of production and process data, defective or incorrectly marked products can be detected early and specifically sorted out.
To ensure end-to-end traceability, labeling systems can be integrated into the digital production environment. Using the Pematech LineManager, labeling and production data can be captured and linked to higher-level systems, such as SAP. This creates a seamless connection between product identification, the production process, and the associated data.
Pematech GmbH integrates labeling, verification, quality control, and traceability into customized automation solutions. As a result, labeling becomes an integral part of quality assurance and a transparent production process.